Meshes are placed and positioned in the mould cavity before injection, with automatic in-line seal testing and dimensional repeatability across large batches. This capability was developed over ten years in household appliances and has been transferred to medical filters, HVAC, water management and instrumentation.

Sequential or simultaneous injection of up to six polymers or colours in a single production cycle. The component leaves the machine assembly-ready and replaces three or four separate parts: fewer joints, less assembly, fewer potential points of contamination.

Pre-assembly cells designed and built in-house at the moulding machine: insertion force monitoring on every part, 100% machine vision inspection, and ultrasonic welding on twelve dual-head units with energy control. On medical projects the cell generates the complete Device History Record, part by part.

Standard moulds designed and built in-house in four to six weeks, with an integrated MES and 3D presetting cycle, offline tool loading, unattended night-shift production and batch-by-batch traceability. Process documentation is available within 48 hours for an ISO 13485 audit.

Decades of production for the major food and beverage brands have built hygiene procedures, batch traceability and material control that are the natural prerequisite for primary pharmaceutical packaging. UNI EN ISO 15378 formalises a practice already in place.

We assess feasibility with biocompatible polymers case by case, together with the customer, according to the device class and the validation protocol required.

Painting, printing and marking are carried out in-house, under the same process controls that apply to the rest of our production. The available operations are described on the Technologies page. Feasibility on devices and on primary packaging is assessed case by case with the customer, in the light of migration, cleanability and validation requirements.